Volvo Cars on Tuesday revealed plans to introduce a ‘next-generation hybrid model’ at its Ridgeville facility near Charleston, South Carolina, by 2030. The model, designed specifically for American consumers, will likely be an SUV, reflecting Volvo’s recent move to phase out sedans and wagons from its U.S. lineup.
Valued at $1.3 billion, the South Carolina facility can produce up to 150,000 vehicles annually. It currently manufactures the electric Volvo EX90 SUV and Polestar 3, with plans to begin production of the XC60 mid-size SUV starting in late 2026, according to Volvo Cars’ July statement.
“The Charleston plant is foundational to our strategic growth plan for the U.S. By adding another model into production here, we’ll take a big step toward realizing the full potential of our local manufacturing investments,” Luis Rezende, president of Americas for Volvo Cars, said.
The company recently discontinued the S60 and S90 sedans and limited its wagon lineup to only the V60 Cross Country and V90 Cross Country.
Volvo continues to expand its electric vehicle lineup, introducing two fully electric SUVs in the past year: the compact EX30 and the mid-size EX90. While electrification remains central to Volvo’s strategy, the company still offers hybrid models to accommodate customers who prefer a gradual shift from conventional vehicles.
The XC60, a leading model in Volvo’s lineup, recorded U.S. sales of 21,907 units in the first half of 2025—a 23% rise compared to the same period in 2024.
The new hybrid model will be added to the production roster alongside the XC60 at the Ridgeville plant, supporting Volvo’s aim to fully utilize the plant, which has seen $1.3 billion in investment since its launch in 2015.
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